Manufacture of Double Diamond Cigars
Double diamond cigars, like all cigars, are manufactured with dried and fermented tobacco which is cultivated in many South American countries like Brazil, Mexico, Nicaragua and Cuba, Asian countries like Indonesia and the Philippines and the Eastern region of the United States. The formation of cigars occurs when the tobacco is tightly rolled into a bundle so facilitate inhalation. On being ignited in such a manner the smoke is meant to be drawn into the mouth of the smoker.
The Double Diamond little cigars compete with cigars such has Black & Mild cigars for a share in the popular market and are particularly famous since they are not only affordable but can also be purchased in five different flavors namely black cherry, grape, menthol, mild and full flavor all of which are available in packs of 10.
The history of cigars begins with Christopher Columbus who, along with his team, discovered tobacco leaves for the first time during the course of one of his voyages on the islands of Bahamas and subsequently introduced them in Europe. What had begun as a chance discovery soon grew into a major industry wherein towards the end of the twentieth century cigar making operations were full-fledged in the US in form of factories and family operated shops.
The manufacture of Double Diamond cigars commences with the harvesting of tobacco leaves followed immediately by the subjecting the leaves to an aging process involving the use of heat and shade for reducing the content of sugar and water without causing them to rot. Being referred to as curing in the technical jargon, this entire process takes 25 to 45 days and is influenced and manipulated by factors like the prevailing climate, the construction of sheds and barns, the type of tobacco and the desired color of the leaf.
Subsequent to curing, the manufacture of Double Diamond cigars proceeds to the next stage namely fermentation. This process involves slow and gradual fermentation of the tobacco leaves under controlled conditions of temperature and humidity so that the characteristic properties of the tobacco leaf in terms of flavor, burning, aroma and quality are expressed to the fore. Care is taken in this stage to ensure that the leaves are prevented from rotting and disintegration during this particular stage.
The final process in the manufacture of Double Diamond cigars depends on the grading as quality cigars are hand made by experienced cigar rollers, the long filler cigars are made with exceptionally long tobacco leaves and machine made cigars, like the popular Black & Mild are made with chopped tobacco leaves. Having earned its reputation as a dominant cigar manufacturer, the organization responsible for manufacture of Double Diamond cigars provides its workers with a congenial working environment by using portable audio systems for playing music while working
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